COMPOSITE FLEX composite disc brush DBU dia. 150x22.2 mm hole SiC filament dia. 1.14 mm grit 80 stationary

Technical information

COMPOSITE FLEX composite disc brush DBU dia. 150x22.2 mm hole SiC filament dia. 1.14 mm grit 80 stationary

Dia. external: 150 mm
Dia. filament material: 1.14 mm
Dia. hole: 22.2 mm
Filament material: Silicon carbide (SiC)
Grit size: 80
Length, filament: 38 mm
Max. RPM: 2500 RPM
Mounting system: Centre hole
RPM, optimum, from: 1000 RPM
RPM, optimum, to: 1600 RPM
Packaging unit: 1 piece

Description

Particularly flexible brush. Particularly suitable for deburring and work on surfaces on stationary machines.

Composite brushes from PFERD have been specifically developed for industrial, automated use. They are suitable for a variety of applications and their variable clamping options mean that they can be used on many different drive systems. This offers the advantage that the workpiece can be produced and finished on the same machine. As a result, labour-intensive, manual work is reduced and reproducible results are achieved with short cycle times. For efficient use, numerous application parameters such as the processing time and feed rate must be coordinated with each other and a suitable brush must be selected.

Brushes with silicon carbide (SiC) are particularly well suited to deburring work and surface improvement. Rectangular filament [REC] is suited to applications that place particular demands on the aggressiveness of the brush. The larger cross-section of the filaments means that these are more stiff than round filaments and provide a greater contact area with the workpiece.

Plastic filament withstands temperatures up to 220 °C.

Advantages

Long tool life and aggressive brushing effect due to a very high filament density.
Extremely smooth operation due to even distribution of the filament material.
Special arrangement of the filament enables optimal adjustment to the workpiece contour, less heat build-up and more efficient use of the coolant.
Abrasive grains are embedded in flexible plastic filaments, which means that the filament works on the sides as well as at the tip.
For aggressive work thanks to rectangular filament (REC).

Recommendations for use

Please observe the recommended rotational speeds.
Use coolant for applications where large amounts of heat are produced.

Ordering notes

This composite disc brush is supplied with two drive pin holes with a 6.5 mm diameter. Pitch circle diameter 31 mm.

Materials that can be worked: Aluminium; Bronze; Cast iron; Cast steel; Cobalt-based alloys; Other non-ferrous metals; Stainless steel (INOX); Steel, cast steel; Steel materials with a hardness > 54 HRC; Steels up to 1,200 N/mm² (< 38 HRC); Thermoplastics; Thermosetting plastics; Wood

Applications: Cleaning; Deburring; Roughening; Structuring (matt finishing, brush matting and satin finishing)

Drive types: Robot; Stationary machines; Tool machine

PFERDVALUE

PFERDEFFICIENCY

recommends composite brushes to achieve maximum stock removal as quickly as possible.

PFERDERGONOMICS

recommends composite brushes to sustainably reduce the vibrations produced during use.

Downloads

Composite disc brushes crimped Composite, FLEX, with hole